How to calculate voltage drop
Voltage drop is V = 2 × K × I × L ÷ CM for DC and single-phase circuits. Each term is set out below with a worked example you can check against the calculator.
The formula
V = 2 × K × I × L ÷ CM
- V: voltage drop in volts.
- K: the material constant, in ohm·circular-mils per foot. It is 12.9 for copper and 21.2 for aluminum, on the 75 °C basis used in the NEC voltage drop note.
- I: load current in amps.
- L: one-way length in feet, from the source to the load.
- CM: conductor area in circular mils. A 12 AWG wire is about 6,530 CM.
- 2: the return conductor. The current goes out and back, so the loop is twice the one-way length.
For a three-phase circuit the 2 becomes √3, which is out of scope for this guide and the calculator.
Worked example
A 120 V single-phase circuit carries 15 A over 50 ft one way in 12 AWG copper. The target is 3%.
Example120 V · 15 A · 50 ft · copper
| Step 1: loop length | 2 × 50 ft = 100 ft |
|---|---|
| Step 2: resistance of the loop | K ÷ CM × 100 ft = 12.9 ÷ 6,530 × 100 = 0.1976 Ω |
| Step 3: drop | I × R = 15 A × 0.1976 Ω = 2.96 V |
| Step 4: percent | 2.96 V ÷ 120 V = 2.47 % |
| Step 5: at the load | 120 V − 2.96 V = 117.04 V |
| Result | Within the 3% target for 12 AWG. |
The calculator computes the same numbers with the same formula.
Open this example in the calculator
Mistakes that cause wrong answers
- Using the total loop length as the one-way length. Enter the distance from source to load only. The formula counts the return.
- Mixing units. The constants are in feet and circular mils. Convert metres and mm² before you start.
- Using K for the wrong material. Aluminum has a larger K, so it needs a larger size for the same run.
- Forgetting the target. A drop can be correct for the formula and still over your chosen target.
Next steps
Run your own numbers in the calculator. Then check whether ampacity also needs a look on the ampacity guide, and the constants on the method page.